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Groark Boys BBQ Smoked Mac and Cheese

Smoked mac and cheese with a ultra-creamy cheese sauce and a crispy golden top. This smoker recipe bakes until bubbly with visible smoke for classic BBQ comfort.
Prep Time 20 minutes
Cook Time 1 hour 40 minutes
resting 10 minutes
Total Time 2 hours 10 minutes
Servings: 10 servings
Course: Side Dish
Cuisine: American BBQ
Calories: 640

Ingredients
  

elbow macaroni
  • 1 lb elbow macaroni cooked
butter
  • 4 tbsp butter for the cheese sauce
all-purpose flour
  • 0.25 cup all-purpose flour for thickening
whole milk
  • 3 cup whole milk
heavy cream
  • 1 cup heavy cream
sharp cheddar cheese
  • 4 cup sharp cheddar cheese shredded
Gouda cheese
  • 2 cup Gouda cheese shredded
garlic powder
  • 1 tsp garlic powder
onion powder
  • 1 tsp onion powder
salt and pepper
  • 1 salt and pepper to taste
panko breadcrumbs
  • 1 cup panko breadcrumbs
melted butter
  • 2 tbsp melted butter for topping

Equipment

  • 1 cast iron skillet

Method
 

Get set up
  1. Prepare your smoker to 225°F using your choice of wood, maintaining steady smoke. You should see thin, consistent smoke before you load the mac.
Make the cheese sauce
  1. Melt 4 tbsp butter in a skillet over medium heat until it turns glossy and foamy. Keep it moving so the butter doesn’t brown.
  2. Add 1/4 cup all-purpose flour and whisk for 1 to 2 minutes until it smells nutty and looks smooth. The mixture should look like a thick paste.
  3. Slowly whisk in 3 cups whole milk and 1 cup heavy cream, stirring until the sauce thickens. Heat to a gentle simmer for 3 to 5 minutes, with small bubbles around the edges.
  4. Add 4 cups sharp cheddar cheese and 2 cups Gouda cheese and stir until fully melted and smooth. Season with 1 tsp garlic powder, 1 tsp onion powder, and salt and pepper to taste.
Assemble and smoke
  1. In a disposable aluminum pan, mix the cooked 1 lb elbow macaroni with the cheese sauce until every noodle is coated. The mixture should look creamy and uniform.
  2. In a small bowl, combine 1 cup panko breadcrumbs with 2 tbsp melted butter until the crumbs look evenly coated. Spread the crumbs over the top for a crisp layer.
  3. Place the pan in the smoker and cook for 60 to 90 minutes at 225°F. Smoke until the mac is bubbly and the top is golden, with visible bubbling around the edges.
Finish
  1. Rest the smoked mac and cheese for 10 minutes before serving. It will thicken slightly so slices stay creamy instead of runny.

Notes

Pro tip: cook the pasta just to al dente since it will continue to cook in the smoker; if the sauce seems tight, stir and let it warm on low for 2 minutes before mixing. Refrigerate leftovers in an airtight container for up to 4 days; reheat covered at 325°F until hot and bubbling. Freezing is not recommended because the creamy dairy sauce can break after thawing. For a lighter option, use evaporated skim milk plus low-fat cheese shreds, keeping the sauce thickened by whisking gently until melted.